The 100-Six Forum
Synchronizer balls and springs
Posted by dgentner
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dgentner
Dave Gentner
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Mar 17, 2023 04:34 PM
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Mar 17, 2023 07:01 PM
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Parrish, FL, USA
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1957 Austin-Healey 100-Six
1961 Other Not Listed "McCulloch Go-karts (2)" 1967 MG MGB GT "Tetanus Nemesis" 1999 BMW M Coupe "Blue Car" & more |
Mar 18, 2023 03:16 PM
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Three (3) hands helps, four (4) is better...
With the hub and ring clocked correctly, load all the springs (a little assembly grease keeps things where you want them) and with your non-dominate hand, apply slight downward pressure as you load the balls in position; you can get the first two (2) pretty easy, but DON'T push it home yet, only enough pressure to keep them captive, then load the final ball and send it home!

With the hub and ring clocked correctly, load all the springs (a little assembly grease keeps things where you want them) and with your non-dominate hand, apply slight downward pressure as you load the balls in position; you can get the first two (2) pretty easy, but DON'T push it home yet, only enough pressure to keep them captive, then load the final ball and send it home!

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dgentner
Dave Gentner
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Topic Creator (OP)
Mar 18, 2023 05:14 PM
Joined 3 years ago
78 Posts
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Parrish, FL, USA
Sign in to contact
1957 Austin-Healey 100-Six
1961 Other Not Listed "McCulloch Go-karts (2)" 1967 MG MGB GT "Tetanus Nemesis" 1999 BMW M Coupe "Blue Car" & more |
Mar 18, 2023 05:32 PM
Top Contributor
Joined 11 years ago
503 Posts
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In reply to # 273105 by dgentner
Thanks fir the comments guys. I wrapped the gear with a cable tie to hold everything in place and then slid the rings on.
That's how I'd do the uni-directional clutch...
... and the (3-pieces x 2) rings on the actuating pistons

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